Customer Focus

The customer is a pharmaceutical manufacturer operating double rotary tablet press machines, focused on achieving consistent tablet quality, regulatory compliance, and high-speed production. Their priority was digital visibility, secure data integrity, and reliable automation to support audits, reduce human dependency, and align operations with Pharma 4.0 manufacturing standards. We focus on enabling Pharma 4.0 transformation by delivering intelligent SCADA solutions that provide real-time visibility, data integrity, and audit-ready manufacturing without adding operational complexity.

Requirements

Our pharma customers require a robust SCADA platform that ensures 21 CFR Part 11 compliance, secure electronic records, batch-wise traceability, and real-time monitoring of tablet press parameters. The solution must integrate seamlessly with motion and DAQ systems, reduce manual intervention, support high-speed production, and enable long-term, tamper-proof data storage.

Pharmaceutical tablet manufacturing faces increasing regulatory pressure, rising audit scrutiny, and demand for digital traceability. Legacy control systems lack intelligence, making deviation detection, data integrity, and compliance management difficult, especially at high production speeds.

Key Challenges

• Limited real-time process visibility
• Audit and data integrity gaps
• Delayed deviation detection
• High operator dependency

LUBI Electronics delivers a pharma grade SCADA solution that transforms tablet press operations into a compliant, intelligent, and data-driven manufacturing process.

Solution Highlights

• Pharma 4.0 ready SCADA architecture
• 21 CFR Part 11 compliant design
• Real-time compression and speed analytics
• Automated sampling and rejection logic
• Smart alarms with deviation alerts
• Secure audit trails and e-records
• Scalable, future-ready integration