Customer Focus

The customer is a leading electronics manufacturing company specializing in high-precision PCB assembly for industrial and automotive applications. With a strong focus on speed, accuracy, and quality, the customer operates in a high-mix, high-volume production environment and continuously invests in advanced automation to remain competitive and future-ready. We partnered closely with them to deliver a tailored high-speed PCB automation solution aligned with their production goals. Our focus was to simplify complex processes, improve line efficiency, and ensure consistent quality within limited space.

Requirements

Customers required a compact, high-speed automation system capable of handling micro-components with extreme accuracy. The solution needed to integrate multiple processes—component pick, soldering, surface treatment, and inspection—within a limited footprint. Real-time data visibility, system reliability, and seamless integration with existing manufacturing workflows were essential to support continuous, high-quality production.

Limited panel space restricted the installation of traditional control hardware. Achieving high-speed, high-precision handling of micro-components was difficult with manual or semi-automated processes. Managing multiple operations in a compact layout while maintaining accuracy, consistency, and quality posed a major challenge. Ensuring reliable inspection and traceability further increased system complexity.

We delivered a fully customized, PC-based automation solution integrating motion control, vision inspection, and intelligent process monitoring. The system enables high-speed robotic handling, precision soldering, surface treatment, and real-time inspection within a compact footprint. Advanced software ensures seamless coordination, online monitoring, and automated rejection, helping customers achieve faster throughput and superior quality control.