Customer Focus

Indian manufacturing plants, OEMs, and process industries prioritize worker safety, statutory compliance, and uninterrupted operations. Safety managers and plant heads need a proactive, automated system to ensure PPE compliance without increasing manpower. The focus is on real-time visibility, audit-ready reporting, and zero tolerance for safety violations, while continuing to use existing CCTV infrastructure.

Requirements

Customers required a compact, high-speed automation system capable of handling micro-components with extreme accuracy. The solution needed to integrate multiple processes—component pick, soldering, surface treatment, and inspection—within a limited footprint. Real-time data visibility, system reliability, and seamless integration with existing manufacturing workflows were essential to support continuous, high-quality production.

Manual safety supervision was inconsistent, time-consuming, and prone to human error. Traditional CCTV systems recorded footage but lacked intelligence and preventive analytics. Safety violations were detected late, leading to accidents, audit non-compliance, and increased liability. High plant activity, lighting variations, and crowd density further reduced monitoring effectiveness.

Pain Points

• Reactive safety enforcement
• High dependency on manpower
• No real-time alerts or analytics